How to Install Gutterglove with Copper Rain Gutters

6" Lily gutter brackets, Cubic Leaderheads with Mission Panels, mitered ends.

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Copper gutters are not only beautiful, they last  longer than any other type of material when installed properly. With the proper care Gutterglove can be compatible with ornate copper gutter systems even though the metals are dissimilar.


Rain Water Systems makes and sells the most extreme copper gutter parts you can imagine as well as being zealous about water conservation. Extreme gutters call for the very finest in leaf protection and in our opinion the top shelf product is Gutterglove.

One of a kind leaderhead at a graveyard in Hollywood California

Gutterglove is on the higher end in terms of cost, but the fact is that it will be subject to accelerated deterioration if the metals are not separated in some fashion. A internet search with the term " IS ANODIZED ALUMINUM SAFE WITH COPPER? " will yield a lot of results but the consensus is NO.

Fortunately, this is a mild problem if you have a good plan and the best gutters can have the best gutter protection. Here is how;

5" seamless half round copper gutters with external fascia brackets and Gutterglove Ultra

The first thing you need to do is remember that even if anodization creates a thin barrier between the metals you have to pierce the aluminum with screws or rivets, so no matter what you do the metals will have a contact. The key is to keep it to a minimum.
The larger amount of metal wins; a large aluminum gutter system draining onto a small copper roof will have some effect on the copper but the aluminum will not be affected much even if they are in contact. A large copper gutter system in contact directly with aluminum, such as gutter screen will corrode the aluminum much quicker than otherwise. The point is your clients expensive copper gutter systems will not be damaged by the aluminum Gutterglove, but the Gutterglove may deteriorate and that may cause warranty issues or client unhappiness. Expansion and contraction of the copper ( 1'8" per 40' in a twenty degree temperature span ) will quickly rub the anodization off the screen, no matter how thick and awesome it is.

The Gutterglove is laid on its back on our saw table.

We use 3M Temflex Corrosion barrier tape.

Pre-place the barrier on the Gutterglove and trim it clean with a razor knife.

Have an assistant pull the tape tight and press it into the corner where the Gutterglove will contact the copper gutters.

 I use an oversized drill bit ( compared to the #42 rivets ) and attach the Gutterglove to the copper gutters with a stainless steel rivet. The stainless is compatible with the copper, the 3M tape wraps tightly around the mandrel of the rivet and the oversized hole reduces contact between the steel rivet and the aluminum screen.

Gutterglove is an elite product. I spare no step in doing it right.

If you have done it right the clients will have a virtually maintainence free product that you can be proud of. As always, feel free to email me or call me with questions or comments. If you are in San Diego or Orange Counties and need expert gutter beyond the average, we want to talk to you today.

See it on the News and Consumer Reports:

Synchronicity

"Synchronicity is the experience of two or more events that are apparently causally unrelated or unlikely to occur together by chance, yet are experienced as occurring together in a meaningful manner."----websters dictionary.
**This post has a Pagan Blues Sound track.

Hugh Everett is famous as the discoverer of the many-worlds interpretation of quantum mechanics, which is a fascinating — although speculative — idea about how the Universe fundamentally works. Synchronicity for the individual might be that the universe expends as much energy trying to figure out how a single person reacts to their environment as a person looking up at the sky and wondering, " Who am I. Why am I here? "

A curious synchronicity for the church and the scientific community is that they both tend to work against each other, and yet validate each other other in frustrating ways. Scientist and atheist always carry insurance on their property that cover or reject acts of God. Religious scholars hurry to find allowance for both evolution and God as the Bible  defines it. For an example, new discoveries of vast underground fresh water deposits are described in Gen 7:11 So, which validates which?  Does the science behind the great flood prove it happened or did the Bible explain with science how it happened in the Book of Genisis?

Many of my scientific minded friends have a curious attitude about religion.  In my experience, those that are sure there is no God tend to be very opinionated about it and react to people who do believe as idiots.  They rely on science. If a majority of scientists are said to be for or against something, then that must be good, or bad from a logical and scientific point of view.

I admit, my turning point from one of a staunch scientific logical background to one of a believer came after I lived in a haunted* apartment. I didn't turn in to a believer in a specific religion as to one who believes in beliefs.

http://scienceblogs.com/startswithabang/2009/06/01/a-tale-of-two-slits/

* I lived in a tiny studio apartment in Santa Ana. 
From the get-go, the landlady was strange. She was elderly, but acted like she had a crush on me. It was a very Hispanic area, so a lot of the locals would act like I was an interloper. They'd yell things at my car, thinking I was in the hood to buy drugs or something. Time went on and I settled in. It was a cheap room with a large yard for my dog Amra. But, there was this weird vibe, like I wasn't welcome there. I used to dream that somebody was sitting on my back as I slept. I woke up with horrible back aches. I could almost see faces peering through the curtains at night but was confident no one was there because my dog was a great watch dog. Nobody was ever there when I'd burst open the doors to the yard.
Time went on. I didn't have any believe in the supernatural so, the idea of a ghost never really entered my mind until...one day I was alone with my dog, cleaning the kitchen. They say the way to a mans heart is through his stomach? Well, it works both ways. I got a lot of attention from women by being a good cook. I was preparing for a guest and I hear my key jangle. I had this little tray where I always put my wallet and stuff and my keys where there. Then, they were across the room. Amra looked at me like, " What the...? "
So, I dismissed it. Then, some time latter I was watching television and my whole entertainment center came down rather abruptly, like it had been pushed. Time went on and eventually my friend Scotti Mars claims to have seen the shape of a man near the door. He was in to spiritualism so we smudged the place and did a brief banishment ceremony. Then, the landlady showed up one night, all done up in grotesque make up. She confessed a love from afar and like a woman possessed by some hideous spirit continued to talk nonsense. I got her to leave. The next day I put in my notice and essentially fled. About two months later the landlady was almost fatally assaulted by her daughter in that room.

What did that prove?
It proved to me that there was some sort of afterlife. Whatever was in that apartment was real, it was pissed and up to no good.

Time went on and as I read more about physics it was becoming clear that, if a man believed in something, that made it real on a quantum level. Further, there seemed to be a measurable energy.

So, essentially, according to science, if you believe in God and heaven then God and heaven is real. Just as if you believe you wink out like a flame in a breeze or will burn in hell for eternity, that will be your reality. Science has become comfortable with the notion that other universes exist and that within those universes are realities created by the people who are observing them, meaning you and me.

All of which proves, from a purely high tech state of the art quantum mechanics point of view that God is real.

People wonder about me; how does that rock and roll guy with a previous staunchly agnostic point of view come to be a missionary?
The answer is, according to science, when I decided to believe in God, despite all the flaws of man and misinterpretations of the Bible and abuses of politics, God became real and all of the things people promised came true.

There are multiple state of the art experiments that prove this to be true.

The album we recorded during this era was called " The Breaking " by Pagan Blues

Our Crisis Culture

We in America live in a land of unimaginable wealth, compared to the vast majority of the world. If you have change in your pocket, you are richer than 85% of the worlds people. In Africa, the average man is lucky if he makes the equal of two dollars per day.
One of the things about us, in America, is that we tend to not be proactive about change. We only change when we are forced to.
The following quote is taken from here.
" With its naturally arid landscape, Southern California has always relied on water piped in from other locations in order to meets its demand. However, a growing population and dwindling supplies are creating a huge water deficiency. Traditional methods of tapping into new surface or groundwater sources have proven to be very detrimental to the environment, leading engineers to search for new sources freshwater. Desalination is a popular option, but it too comes with its own environmental impact. To truly create a sustainable future for Southern California, new conservation technologies and practices must be designed by engineers and adopted by the general public."

I often hear people ask about a rainwater harvest system; " what is the payback, or R.O.I ?"

R.O.I. means return of investment.

Water in San Diego where I live is cheaper than it should be, yet more expensive than almost any where else in America. I have a client in Del Mar who lives in a respectable sized house, yet far from an estate. His water and trash bill is six hundred dollars per month. That is as much as a small apartment in a state like Nevada. Or, not much more than a farmer in Rwanda makes in a year.
Yet, a rain harvest system is still a hard sell. It makes sense to him, but still seems more of a luxury to his wife, and so they have not made the purchase yet.

This 620 gallon Bushman slimline tank captures water from a one thousand square foot roof and will fill to over-flow with one inch of rain.

The major Shakeout Scenario Report states that running water may not be a part of life for many for as long as 6 months! But, because we haven't yet had that violent crisis wake up call the reaction of the average person is a large and extended "yawn." We are a crisis orientated society, and by that I mean we will not en masse make a major change in the way we think about water until there is a major crisis. At the point of crisis, rain barrels will be hard to come by or be very expensive.
Southern California may face even more extreme hardships when a large Earthquake strikes the central valleys were levies built in the 1850's keep the sea at bay. Some estimates say we may face three years without these waters if those levies fail. In such a crisis, water will be more expensive than gas. 
You can't drink gas.
What we need is a complete mental reset, but alas, such a profound change in the way we think about and manage our most precious resource will not come without a major crisis.

With this post I would like to introduce a new product. It is the same filtration system we provide to the Rwandans as part of The Clean Water Initiative with No Thirsty Child. This filter can eliminate bacteria and never goes bad as long as it is maintained. It requires no power and works from gravity. The Sawyer is available through me as a kit with two five gallon buckets for $85.00. It should be a part of every families emergency water storage plan. Large rain water harvest tanks can be used in a major disaster such as The Big One to provide water for you and your loved ones.

  Also, please watch and share this video;

The Cycle of Insanity: The Real Story of Water from Surfrider Foundation on Vimeo.

Making Rain Tanks ( almost ) Maintenance Free

Maintenance of large rain water harvest systems is a big concern to homeowners. It doesn't need to be.

Three 1,100 gallon tanks in a " wet system " placed away from the house.

       

The first step in a maintenance free rain water harvest systems is a high quality seamless rain gutter, pitched carefully and fastened with solid hangers or nails and with high quality fasteners. A half round gutter is preferable because there is no flat surface on the bottom of the gutter and the water is constantly channeled to the middle of the gutter and to the spouts. Brackets from our American Half Round Gutter Collection are the strongest and most aesthetically pleasing method there is of attaching a half round gutter and stand the gutter off the fascia board just enough to allow painting without removal of the gutters.

The second step is to insist on a fine mesh screen on the rain gutter installed with the proper angle to shed debris. Gutterglove is the obvious best choice, after my almost three decades in the industry. Gutterglove actually makes the gutter stronger, as it is rigid enough to withstand the weight of a worker on a ladder. It has a heavy aluminum frame with a stainless steel mesh that can withstand more than 150 inches of rain per hour. If installed correctly on properly pitched gutters the gutters will never clog.

Gutterglove, installed correctly at the same angle as the roof will shed all debris and prevent anything from entering the gutters, even the granules from the Composition Shingles.

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The third step is a FIRST FLUSH DEVICE.
This device captures the first few gallons of sediment and bacteria laden rain water. They are designed to drain automatically between rains. Rain Water Systems without Gutterglove may include a first flush device with a large debris strainer. The addition of Gutterglove on the rain gutters allow for cleaner looking systems such as this and is effective enough to be considered as FIRST STAGE FILTRATION for rain gutters.

" Wet system ", aka a top fill on the set of Bushman 205 gallon tanks with a small first flush device. PVC pipes may be painted with the proper application of the correct primer.

A gutter with the Gutterglove may have a larger debris separator that kicks out leafs and twigs from the first flush device, that has a ball float. The float rises when the first flush tube is full, and then the cleaner water is diverted into the tank;

620 gallon slimline tank with large debris separator and first flush device. Solana Beach, California

The last step is to have the tanks have a float switch, or auto-fill device that ties into the city water. With this device the rain tanks are used as the primary source of water for the irrigation system and water is always kept in the tanks. Keeping water in the tanks allows the tanks to have a much longer lifespan because it is the complete drain and complete fill that eventually causes stress cracks in the plastic. With the addition of the auto-fill device your homes emergency water storage program is almost complete. You can easily have several hundred gallon of water stored in your large rain barrels for emergencies such as Earthquakes. All you need on hand in a small water filter, like backpackers use.

The first flush device then becomes the thing in the systems that needs to be maintained, and it is designed so that it is easy enough to do so. The tanks themselves should not require hardly any service.

Feel free to post questions or comments and I will personally answer them---A.B.

Home Depot Rain Gutters and the General Decline of America

Some call it Vulture Capitalism.

Part of the reason why construction workers in California face a 50% unemployment rate is because homeowners turn to big box hardware stores and do home improvement projects themselves when in the good old days they would hire a contractor. I can have some compassion for the homeowners. Incessant advertizing works.

There was a term coined back in 1932 called; designed obsolescence.
That was the notion that by making a product that was inherently poor in quality, the consumer would have to purchase the product again, or replacement parts. The planned suck of the product created a revenue stream going forward.
That concept is alive and well at Home Depot. Yes, I know I risk the wrath of a Goliath by calling a mega-corp out by name. I mentioned other names but HD has personally hurt me the worst. The insult after the injury is that the quality of most goods sold there are such that I can't use them and run a business and offer a warranty.
For example; all plastics are not equal. Some become brittle when exposed to sunlight. Some expand and contract a lot.

The drain pipe sold at Ewing Golf is not the same as the drain pipe sold at Home Depot, and contractors are forced to deal with a duped public that doesn't seem to understand or care that they are being ripped off.

I my career I have removed miles of junk gutters sold by Home Depot, Lowes and other big box vendors. I have also made the mistake of running there when I was short a tube of caulking, and you guessed it, the caulking from Home Depot is the stuff that doesn't seal well.

It's a bummer when I go to a elderly couples house, as I did today, and hear them explain how they paid a Home Depot approved ' contractor ' to install a system that often costs double what a modern professionally installed seamless system costs. The so called contractors change names every few years as the lawsuits pile up, leaving the elderly couple with a damaged home that looks atrocious.

There have been a few times over the years when I have had homeowners ask me incredulously why I don't install vinyl gutters. When I explained to them that the plastic used by the mega-corps was the most reactive to the U.V. rays and becomes brittle and then warped and cracked, sometimes they wouldn't believe me.   To listen to a home owner tell me how the gutter from Home Depot was just as good as the aluminum extruded from the back of my machine, or how I was really no different from the day laborers outside of the Home Depot; trying. And, why should they have to pay a fifty dollar per man per hour rate? ( right after that question the same people might ask me if I carry workers comp ) I was always polite and usually refused to write a bid for them and drove away hoping their house flooded.

I have evolved to not blame the home owner, as they are subject to flashy advertisements with catchy jingles from the well funded super stores. Have you ever noticed the ratio of orange vest workers to customers in a Home Depot? There usually seems to be three employes to every one customer. How do you think they fund that?
By selling garbage. And selling it again. And again, usually to the same duped customer.

Elbow of downspout cocked at such an angle that it couldn't possibly work.

After spending $1,100.00 ( +- ) on this system, the elderly couple is now finally turning to a licensed contractor selling seamless gutters. Their bid? $1,326.00

It amazes me to go through a place like Point Loma, Del Mar or Pacific Beach and see million dollar homes with plastic garbage gutters from Home Depot, but I do it and see it almost every day and I confess it irks me.

The elbow has no male female connection relationship so the water would spill out the pipe

Just like the over inflated housing market largely destroyed the economy in California, the big box stores like Walmart and Home Depot seem to systematically destroy small businesses and extract a maximum amount of money and get a disturbing amount of assistance from the consumers. After the small shops and contractors are gone, the Home Depots of the world are free to sell their wares ( however poor in quality ) for a premium. After all, there is little surviving competition and the public doesn't know any better, or is apathetic about the carnage being wrought and the long term damage on the marketability of their children.
I have learned its the same with the professional supply houses. For example, Service Partners owns both Rain Gutter Supply with two locations just in So. Cal and they own Masco Home Services which is one of the largest gutter garage door/patio covers and more, companies in the nation. So, the contractor who tries to start a business competes with big box fortune 500 companies for the bigger jobs and unregulated unlicensed usually illegal alien " contractors " for the flotsam and jetsam scraps left over in the residential market. Meanwhile it seems like the only regulated businesses are the very small as the big ones know how to fudge and who to payoff and the illegal ones are ignored by a mysteriously motivated government who's ways and meanings are as incomprehensible to a normal person as any lost language scratched in to canyon walls or stone tablets.
Another rather sorry example comes to mind when the president ( pick your puppet ) talks about " shovel ready jobs " and " buildings the bridges and highways ". What they leave out is that for decades the largest winner of large construction projects, and I'm talking about your roads and bridges, your dams, your airports and football stadiums, has been Skanska. A little construction outlet based in Sweden.
Maybe the work-a-day stiffs running the skip loader have a job, and that's important. But the profits go out of this country and no construction company worth less than $500 million dollars can even think about someday working up to maybe being a sub of Skanska or even bid against them.

These gutters were installed over a front step, when they began to fall off because the screws provided with the brackets were too short the 83 year old home owner slipped and cut his hand on the screen door requiring 17 stitches.

And how about that gutter screen sold by Home Depot and the others?
Debris from the roof and wind blown seeds combine to accumulate in the gutters. Eventually the gutters become a garden. The large mesh screens do not work, period. The customers have been condition to buy these, the gutter clog anyways, and the contractor who buys from the big box or big supply company is in the awkward position of having sold a product that had no possibility of ever really working?

I got called to investigate a leak in the gutters that was causing water to go inside the patio. Hello??? The rain gutter drained on to a patio that had gutter and screen. There was so much accumulated debris that the rain backed up, went in to the roof and flooded the patio room. That's a warranty issue, lol. The homeowner faced the dilemma that the patio gutter was so inaccessible and impossible to clean that she ended up with a full blown gutter garden;

The home owner no doubt paid good money for a patio cover. They never suspected that the thing would be purposefully designed NOT to function to NOT be maintainable, so that water would eventually route inside the sunroom leading to it's demolition and replacement. Who thinks up business models like this? 

Looking at it another way; I am part of the problem.
When my shop was humming I wanted to buy an American made drill press but I balked at the five thousand dollar price. So I bought a seven hundred dollar Chinese made one, once a year for almost ten years, because we used to drill a lot of holes. That American made drill press? Good luck finding a new one now.
There were times when I could have bought American but didn't. Now in some cases, I can't.
So what are we doing about it now that it seems the damage has been done?

We are adjusting, waiting for the government to...equally enforce the laws. We will not hire people that can't legally drive vehicles or use fraudulent documents for taxes. In the years past, that meant we couldn't grow. Why is not E-verify the law of the land? Why is my illegal alien competition free to not have business license, drivers license, insurance, bonding, etc? Why are the biggest projects utterly locked in by massive corporations that own both the installation companies and the supply chains? How does an honest contractor function in this environment?

By buying American trucks, tools, equipment and supplies and doing the best quality work one job at a time and only hiring people that have full citizenship, even if it means we can't grow. One thing I learned in my trips to Africa is that the only way to deal with corruption is with a raised hand and one extended finger.

America will figure it out someday.

Rainwater Harvesting for 3rd World Locations

Pictures may be enlarged by clicking on them. Please recommend, tweet, bookmark, follow and/or visit;               

Most importantly, visit and donate to;

 http://www.peacewater.org/ and No Thirsty Child

Gutters 101 in Rwanda.

 Meant to be a guide for people interested in installing rainwater harvesting systems in remote locations for the use of drinking water.
OVERVIEW
Rainwater catchment is an ancient technology that can be used to gather water for drinking and other purposes. It is inexpensive, compared to well drilling. The rainfall is currently stable and predictable in Rwanda and the ability of our community to embed and interact with theirs by doing these projects  allows us opportunity to establish relationships and empower them to have improved health and hygiene and assists in creating a local economy and draws congregation to the local churches and gets the different denominations to work together.


SITE EVALUATIONS

When looking at a potential site to harvest rainwater have access and safety be the first consideration. If the building is too tall the risks to members of your team getting injured are greater. If the building is set on a hillside this makes the ladder work more difficult or dangerous.  Sites that are too high must be excluded from potential sites or the work must be outsourced, or safe scaffolding must be erected.

Scaffolding erected in Kirinda, Rwanda

Make a line drawing from an aerial point of view that shows the outline of the building, the dimensions of the roof area and the location of the rain tank. Consider the use of a compass ( which we didn't think to bring ) and indicate on your drawing the side of the building where the work will happen.

Along with calculations of the water yield from the roof it was recommend that we get the name of the pastor or manager, the rough amount of people attending the building and denomination. Get as many pictures as possible of where the gutters will mount in addition to field measurements. Indicate what the mounting surface may be, i.e. metal beams, logs or fascia board, etc.
Water yields are calculated by taking the square footage of the roof, which is length of eave times distance from roof edge to peak, and multiplying that by the inches of rainfall annually. One thousand square feet of roof yield 624 gallons per one inch of rain. The low end average for where we were working is 40'' inches per year, so a two thousand square foot roof with 40 inches of rain per year would yield 49,920 gallons per year on a  average rainfall year, so the yields usually will overwhelm the storage capacity and plans for the overflow discharge should be taken into consideration when deciding the location of the tank foundation. The managers of the locations should be encouraged to use as much water as possible from the tanks during the rainy season whether it was used for crop irrigation or storage in containers, and be educated on the yield per day rationed out over their expected dry season. For example, assuming a 5000 litre tank was full at the start of a three month dry season the amount of water available per day would be about fourteen gallons. The formula is 1,320.86 gallons divided by 90 to equal 14.67 gallons per day for 90 days. Or viewed another way; 60 people per day could have one quart of drinking water per day for 90 days during the dry season.



To see the site evaluations put together by our team CLICK HERE.

Some questions you might answer during your site evaluations;

Is there security or secure storage for tools and equipment? Is there a place nearby to buy drinking water or lunches? Is there power to recharge batteries? If there are no roads that the truck delivering the tanks can drive be sure to arrange for extra man power to carry the tanks in by hand.

WATER COMMITTEE

Each location where rainwater harvest systems are to be provided should have formed a water committee.  The committee is responsible for providing volunteers to assist in the installation. They should work with the pastors to collect as much money as possible to " buy-in " to their rainwater catchment. They should be encouraged to organize a twice yearly cleaning and inspection of the gutters to maximize the lifespan. By assisting in the installation members of the committee will have the knowledge to repair the gutters if there is a problem. Make sure they know how to use and when to clean the filtration device.

The rainwater system usually consists of; a foundation for the tank, the rain tank, gutters, pipes, wood and fasteners. Also for the water to be safe to drink a filter must be included. Materials for a system that yields as much as 50,000 gallon per year can be as little as $2,000.00, including a Sawyer type filter.

FOUNDATION WORK AND ORDERING OF PARTS

After the site has been selected and the materials ordered the first step in construction is to plan and build the foundation for the tank. Placing the tank on a raised foundation gives a gravity assist to the water pressure and allows for gerry cans or buckets to be filled easily.

Our prototype square foundation.

The foundations we constructed consisted of 2 tons of square cut stone and eight sacks of concrete. The foundation installation should be scheduled for about one week prior to the gutter installation teams arrival so the concrete has time to dry.


The Rwandans use cut rock as filler in the foundation and then the spaces are filled with concrete. Some say a round foundation saves concrete. For our first trip, a square tank foundation was chosen as it allows room for the ball-valve and lock box to have a surface on which to sit. We have since moved on to round foundations with a dedicated area for the nozzle.The advanced preparation step seems critical as the foundations need time to dry, so for maximum success, consider rotating a person or team in a head of the construction team to view, plan and order materials and initiate the foundation construction. Ideally, the foundation would be prepared and all the materials would be delivered to the sites and stored in a secure location prior to the arrival of the team members that would supervise the rainwater systems installation.

17th Foundation in the Karongi District.

 

 PREPARING THE BUILDING

Ladder be

 You may be required to trim the beams or modify the building to make the gutters possible. Try to get the locals to do as much of the work as possible so they get experience working with tools and so they feel a greater sense of ownership over what will be their rainwater system.

Beware that they will likely not be wearing safety glasses and may have never handled a power tool before; you must always be on guard to prevent an injury and have first aid items available.

Have extra volunteers on hand to be securing a ladder while somebody works on it, so to minimize injury. The ladders we used had been modified to allow access to a large overhanging roof eave and because of that they were somewhat unstable and wanted to flip. ( PHOTOTIP for working on ladders using both hands ) Designate one person to gather up all sharp metal scraps as the local children will collect anything left on the ground.

Have name tags and markers for the local volunteers so they feel like an important part of the project. Label all water bottles with the volunteers names. There should be one person who's assigned task is site security to protect the backpacks, bags, tools and cameras. 

Creating a straight line for mounting the gutter;

The " Distance Beam " is installed.

You will need to create a straight line where none exists. The method developed by Bob Johnson calls for using one piece of wood to create the mounting surface and a second piece of wood to create a vertical surface, and then a horizontal fascia board. Most buildings have rafters set far apart. In many cases there is ten to fifteen feet between each beam end and this forces a continuous fascia to be installed for the gutter to have proper support.

Here the fascia board with the pre-mounted gutter brackets is being attached to the vertical runner board which is fastened to the distance beam . Beware the heavy weight of the wood and the many sharp screws protruding from the backside of the fascia. 
We cut a notch into a length of drain pipe so that one of our assistants could support the weight of the fascia from the ground.

Our first location had a mixture of metal framing studs and "L" metal. The roof was very uneven. The first step was to place the " distance beams " on each end. Then a string is placed between the end beams and pulled very tight so that the remaining distance beams have a straight line to butt up to.
In this instance the metal beams could not be cut back any more and part of the gutter was set behind the roof edge, so that water would leak behind in a rain. We had to get creative and use extra lengths of gutter, split in two and used to channel the water into the gutter.

This shows a structure with tree branches for beams and rafters. We sandwich the logs between sections of cut lumber and create a larger vertical mounting surface for the fascia board.

After the distance beams are placed The next step is to install the " vertical runners ".

The vertical runners may be 2" x 4" x 10" to allow for the recommended 1/8" per foot suggested slope.

As these initial alignment steps are critical I suggest having the senior mechanically inclined person on your team perform this step.  The distance beams must be both soundly attached and vertically aligned.

This building had a metal fascia and roof. We used blocks of wood to extend the gutter brackets closer to the roof edge so the water didn't overshoot the gutters.

The locals can be utilized to add re-enforcing screws after the initial alignment is finished.

I call the first boards the " distance " boards as they create the distance of the gutter from the wall and determine  where the roof edge is in the context of where the gutter sits. These have  the facing edge cut vertically and the back edge cut to the angle of the wall with the goal of having the new wood look like it is part of the structure of the building. The wood will be crooked, wet and heavy. As you drive a screw into it sap will leak out.

This picture shows the distance beam and vertical runner attached and ready for the fascia.

While the distance beams and vertical runners are being installed onto the building the gutter brackets can be installed onto the fascia board on the ground. Typically these brackets have three screws. The spacing formula  is lineal length of gutters multiplied by twelve to produce inches, divided by however many brackets you have ( but minus two because you don't count the first and last in this math ) equals the spacing between brackets for any given length.

We used a chalk line to mark straight lines on the fascia boards and numbered each section of wood so the brackets could be spaced out and pre-installed, a task well suited to the local volunteers. When we hung the wood the gutter brackets were already on and aligned and the fascia wood itself was sloped towards the tank location. Beware that metal roofs allow the water to gain volume and if the gutters are pitched too hard or sloped far blow the roof edge the rain may overshoot.

We had good luck pre-installing the gutter brackets on the lengths of fascia board as this minimized ladder time.  Reviewing spacing; We had a certain number of brackets to work with on the two locations. On the first location I decided to use 44 brackets in 78 lineal feet, so  coming in from the edges of the fascia board six inches, determine the distance between the two end gutter brackets, multiple the footage times twelve to convert to inches and divide by the number of brackets ( minus two for the end unit already placed ). Example; 78 lineal feet x 12" = 936" divided by 42 equals a bracket spacing of 21.2727273 inches, or 21 and one quarter inch spacing for a total of 44 brackets that would be spread over that 78 lineal feet.

The fascia boards with the pre-installed gutter brackets can now be installed on to the building. We placed a portion of wood on the end of each sections backside, a " joiner board " on each length of fascia board that would allow the following section to be quickly aligned using the chalked line and preset screws.
This is the step where the slope of the gutter is determined. Have one of the project planers " tack " the boards in place using the 1/8" a foot or as needed for slope then have the local assistants go through and add re-enforcing screws after the grade has been established.

Demonstrate to the volunteers how it is that the ladders are to be held and insist that they never deviate from that task. A serious slash or a compound fracture is serious business  in Africa and great care needs to be taken to avoid this.

Each length of fascia had a " joiner " board pre-placed on the backside so that the following section could be quickly lined up and the mounting facilitated. It is shown above as the small block directly above and to the left of the tank, on the back-side of the fascia.

We used plumbers tape as re-enforcing strap to add extra strength to the fascia board. These could in theory be wrapped around the gutter as well; 

HANGING THE GUTTER

As you will have hung fascia board already with pre-aligned gutter brackets the gutter should pop right in. Each section joins together with toothed couplers and the process is straightforward compared to the challenges of alignment that come with installing the distance beams and vertical runners and fascia boards. With the fascia hung with the pre-installed gutter brackets the gutter can now be placed in the gutter brackets and on to the building. We use a plastic hammer to tap the seams tightly together.

The half round gutter is slipped into the back hook of the gutter bracket, and the the front loop is hooked over the bead of the front of the gutter. Place the outlet for the gutter as close as possible to the tank inlet, cutting the gutter sections before and after the outlet with a sawzall. If you have good luck none of the gutter seams will land on a bracket. If they do, you may have to remove the gutter bracket. The plastic is soft and unlikely to break when you are snapping the gutter into place.

The video below shows Rwandans installing the sections of gutters.  You can kind of see the ladder extensions we had welded on to accommodate the larger overhang of the roof line at our second location;

After the gutters are placed into the brackets

Our first project had a very uneven roof line and because of the thick welded iron framing we could not cut the beams back very far, so the roof had to be modified, or something done to prevent the water from leaking behind the gutter. The picture below illustrates how we solved the problem of the roof edge being too close to the back of the gutter;

Sections of gutter split in half with a circular saw was used as a counter flashing because some of the water would have leaked behind the gutter as the roof line was very uneven. Screws were driven through the inverted gutter and into the fascia above the main gutter to hold the flashing in place. A glued, toothed gutter section coupler is visible.

Beware that if the fascia boards are not vertically plumb when they are hung the half round gutter will tend to twist and the face of it bending down or up effects the eye and creates an optical illusion, like the gutter is not sloping towards the drain. As much more slope is used than in a normal Western installation this is okay.  Function, not aesthetics are the most important thing. A sharply pitched gutter will be less likely to clog. A clogged gutter is heavy and makes the system fail prematurely.

Each length of gutter is placed in turn into the gutter brackets with the end piece having a cap, then a coupler is used to join sections of gutters leading to the drainage location which is usually near the center of the building. The drain, or drop-outlet connects to the adjoining section of gutter like the couplers. The end caps work with compression and PVC glue. The installing of the gutter sections themselves are simple and it only takes an eye for detail to seal the seams and couplers thoroughly. No glue should be applied until all the gutter is hung and the initial water test is complete as once it is glued there are no more adjustments possible.

To test the gutters we used a 5 gallon bucket and manually dumped it in near an end cap. If properly installed the water will flow quickly out and in a few minutes the seams can be sealed. A water test is not mandatory but serves well to inspire confidence and demonstrates how the gutters work. Make sure all edges of the teeth of the gutter couplers are glued. Click HERE to see an example of an improper glue job.

All gutter material on our trip was PVC plastic from China that is light-weight and easy to assemble.

The roof was sloped high in the middle at our first location; although in the picture below it looks like the gutter slopes down four inches they were really about 1/8" per foot. We water tested this gutter and it drained dry even though the eye told us that it would hold water.

 This location was difficult in part because the building was set down on a hill and the road made the gutters at perfect eye level and you could see any flaws.When in doubt, test with water. You want to make sure the gutters drain even though  double the normal  amount of brackets are used in these examples. These brackets were spaced about 15" apart. We opted for a tight spacing because there are many filed gutter systems that we saw with wide spacing and sometimes no glue in the seams.

Once all the gutter sections are placed in the brackets, it is time to prepare the rain tank.

We placed the tank on the foundation pad and assembled the sections of drain pipe. The pipe may go back to the wall and into a roof washer, or first flush device, or directly into the tank. We did not have access to pipe couplers so used extra elbows and cut the flanged end off and used those as couplers. We experimented with splitting a short length of pipe to use as a coupler. Other people flange a pipe end using heat but the examples I saw using this method had uneven wall thickness and the pipe appears paper thin. I recommend that pvc couplers be brought in from home with the other project consumables.

After the pipe, or downspout from the gutter is assembled ( without glue ) and routed to the tank, marks are made where in inlet, overflow and bulkhead fittings are to be installed. In hindsight I would have installed a second bulkhead fitting on the two tanks to leave in reserve as that is the weakpoint on a rainwater tank; a child can stand on and snap off the valve causing the tank to drain out.

We used holesaws to drill the three holes. It is advised to have a set of holesaws as the size of the bulkhead fittings vary and in some cases four inch pipe may be used to accomodate large volumes of water. Once the holes are drilled place the tank on it's on the ground and have a volunteer climb inside so that the bulkhead fittings may be quickly installed and a thin layer of silicone caulk can be applied around the fittings. Fumes gather in the new tanks so expedite this process and have the volunteer out of the tanks asap. Once the fittings are installed place the tank back on the foundation pad. Now the final steps can be completed.



This shows the tank with the installed bulkhead and the parts laid out in order; from the tank. A 1" male/male fitting, a banjo valve, a 1" male to female hose barb. All fittings have teflon tape applied and are tightly fitted. Inspect each component for cracks after assembly and replace if broken. Flexible hose was attached to the hose barb and a lock box was placed around the valve.



Once the rain tank is back on the pad and has the bulkhead fittings installed double check that the drain pipes are fitting correctly and then glue them.



Jados completed the installation of the downspout.



A lock box was provided for security and to protect the valves. A metal dedication placard is placed and then the filter assembly is provided.

A Sawyer filter is used to purify the rainwater in our example. A two bucket gravity fed system was provided for each location. Clean plastic buckets were somewhat hard to come by and the stands were made to fit the largest buckets that could be purchased.

Our assistant Jados stands next to the completed filtration assembly.

Other methods may involve ferrocement and manually operated first flush diverters. This guide is specifically for conditions and methods teams from Saddleback Church and members of the P.E.A.C.E. plan developed by Rick Warren  may encounter in our efforts in Rwanda. It is provided publicly  so that other groups may have examples and be facilitated in their efforts to provide clean water to people in need. Every minute, 200 hundred children die due to water related illness. 

Special thanks to My wife and family. Larry and Carolyn McBridge, the Cass family and all the awesome folks at http://www.peacewater.org/ and http://www.nothirstychild/ and Paul Kagame.                                                                                                           





This is a work in progress....